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Objectives

• The delegates will be able to:
• Perform a systematic Root Cause Failure Analysis .
• Develop an improved understanding of numerous maintenance environment variables, and of the relationships between them .
• Understand, audit and optimize your maintenance process .
• Understand the use and application of generic problem solving techniques
• Cascade the principles and benefits of the program to other employees .
• Develop a structured approach to Troubleshooting and Problem Solving which uses a common terminology and shared understanding .

The Delegates

• Engineering and Technical Professionals and Supervisors from any industry .
• Maintenance Planners and Coordinators .
• Operations (Operators– Controllers) and Manufacturing Professionals and Supervisors .
• Foremen and Team leaders .
• Plant Engineers and Maintenance System Professionals .
• Section Engineers and Planners .
• Those faced with the challenge of actually using the various techniques of Troubleshooting and Problem Solving to reduce downtime and waste and improve run efficiencies will benefit .

The Contents

• Introduction and course overview.
• Problem Solving – Basic Principles :
• Problem Identification Session .
• Terminology of RCFA .
• Decision Logic .
• Three Knowledge Types .
• Maintenance Maturity Indexing .
• Sustainable Maintenance Performance Improvement 1 :
• Introduction to Modern Maintenance Practice .
• The SQC Performance Model .
• Reverse Risk Analysis .
• Maintenance /Operations Objectives and Resource Analysis .
• Complexity; Risk; and Variability Models .
• The Maintenance Cost Ratio .
• Solving of Delegate Problems .
• Root Cause Analysis :
• Maintenance Strategy Development and Implementation .
• Standard Pitfalls for Maintenance Improvement Initiatives .
• Generic Problem Solving Techniques .
• Logical Problem Solving Techniques .
• Creative Problem Solving Techniques .
• Other Problem Solving Techniques .
• A Systematic Root Cause Failure Analysis Methodology .
• Action Plan Development :
• Review of Most Suitable Techniques .
• Development of an “Instant Approach” to Problem Solving .
• Application of “Standard Questions” .
• Individual Delegate Requirements .
• Commercial Programs .
• Logistical Requirements for Practical RCFA implementation .
• Production Process Optimization :
• Production systems analysis .
• Reservoir performance
• Total systems analysis .
• Artificial lift design
• Operations Scheduling
• Heuristic  Models
• Job shop; Line  Balancing
• Sequencing
• Loading
• Advanced Topics
• Daily production reports
• Enterprise Resource Planning System
• Customer Relationship  Management
• Service Industry .
• Course summary .

 

The Discount

10% in case of Three P. (or more)